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  • 1969 Alfa Romeo -- Professional Paint Job
  • From "Classic Car Restoration"
    episode DCR-108
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    Figure A

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    Figure B

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    Figure C

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    Figure D

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    Figure E

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    Figure F

    Once the repair to the body is complete, the Alfa's body is ready to be repainted. A high-quality paint job is one of the most visible steps in bringing a classic automobile back to like-new condition. When it comes to repainting, it's best to rely on the services of a reputable professional paint shop to do the job, since they have the specialized equipment and expertise necessary for this process.

    Following are the major steps in the in the repainting process as shown in the episode.


    • Two coats of gray primer are applied to the Alfa's body prior to painting (figure A). At this point, the body is given one more close inspection to identify any imperfections or problems in the surfaces.

    • Fortunately, this particular Alfa was not plagued with a lot of body rust on the exterior. If it had been, one solution to the problem would have been to install custom-made patch panels (figure B) prior to repainting. These after-market panels are specially built to provide an exact matches for external body surfaces on specific vehicles. In cases of severe rust damage, the panels can be installed in order to prevent having to replace entire body components.

    • With the gray primer applied, and the body thoroughly wiped down to remove any traces of dust or residue, a red primer is applied to the body (figure C). This in-between layer covers the entire vehicle between the gray primer and the actual paint. It is applied carefully with even strokes to achieve smooth, uniform coverage.

    • Once the red primer is finished, the paint is applied using a gravity-feed, high-volume, low-pressure paint gun (figure D). This paint system is the type used by true paint professionals. The paint is applied in even strokes in one direction, then applied with strokes in the opposite direction. Using an overlapping technique, the paint specialist makes certain that the spray pattern overlaps "before" spray with "after" spray by about 50 percent to ensure complete and even coverage.

    • This complete paint job included painting of the doors and door jambs (figure E) as well as underneath areas such as the underside the hood (figure F) and trunk. This extra attention to detail helps ensure that the paint job approximates the original one that the car had when it rolled off of Alfa's assembly line.


    RESOURCES :

    Alfa Romeo Owner's Bible: A Hands-On Guide to Getting the Most from Your Alfa
    Model: 0837607078
    Author: Pat Braden
    Order this book from Amazon.com
    Bentley Publishers

    Alfa Romeo Spider: The Complete Story
    Model: 1861261225
    Author: John Tipler
    Order this book from Amazon.com
    Crowood Press

    Original Alfa Romeo Spider (Bay View Original Series)
    Model: 0760311625
    Author: Chris Rees, James Mann
    Order this book from Amazon.com
    Motorbooks International (MBI Publishing)

    Essential Alfa Romeo Guilia & Giulietta Coupes & Spiders: The Cars and Their Story 1954-95
    Model: 1870979591
    Author: David Hodges
    Order this book from Amazon.com
    Motorbooks International (MBI Publishing)

    Alfa Romeo: The Spirit of Milan
    Model: 0750919582
    Author: David G. Styles
    Order this book from Amazon.com
    Sutton Publishing

    Classic Car Restorer's Handbook: Restoration Tips and Techniques for Owners ...
    Model: 1557881944
    Author: Jim Richardson
    Order this book from Amazon.com
    H.P. Books

    Classic Car Restoration Guide: The Complete Illustrated Step-By-Step Manual
    Model: 1850108900
    Author: Lindsay Porter
    Order this book from Amazon.com
    Haynes Publishing

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