| Contemporary Wall Mirror -- Assembly and Finish |
From "Wood Works"
episode WWK-301 |
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With the keystone accents secured in the cherry frame, the finishing steps in completion of the wall mirror include mounting the actual glass mirror and back panel, and applying a wood finish. The mirror glass was cut at a glass shop from 3/16" stock. The exact diameter was specified, and the cut was guaranteed to be precise to within 1/16". Materials: Custom-cut mirror
Cordless drill
Counter-sink bit
Brass screws
Tung oil finish
Paint brushes
Rags
Note: Cut sizes may vary. For exact measurements, please contact David Marks through his website -- information below under Resources. Safety alert: Always wear safety goggles or safety glasses when working with power-tools, saws, drills, routers, etc. Safety alert: Always wear protective gloves when working with wood stains and solvents. Steps: - Use a cordless drill and 1/16" bit to drill the four pilot holes that will hold the back panel in place.
- Use a counter-sink bit (figure A) to prepare the screw holes so that the screw heads will be flush with the wood surface.
- Once the mirror has been set in place on the lower rabbet cut in the frame, slide in the back panel (figure B).
- Secure the mirror by fastening the back panel in the frame using brass screws (figure C).
- Finally, apply a wood finish. For this piece a finish was selected that's made from a blend of tung oil, linseed oil and polyurethane. Using a paintbrush, apply the finish (figure D), then hand-rub it into the wood. Using about four coats will ensure a deep, rich appearance in the wood's color and grain pattern.
- Finising tip: It's a good idea to remove the mirror from the frame while the finish is being applied.
- Hanging tip: The completed wall-mirror will weigh about 25 pounds. Take that into account when buying the hardware for hanging it.
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RESOURCES :
The Weekend Refinisher:
How to Make the Most of Your Furniture-A Step-by-Step Guide
Author: Bruce E. Johnson
Publisher: Ballantine Books
ISBN: 034535866X
The Wood Finisher: How to Finish Everything, From Decks to Floors to Doors
Author: Bruce Johnson
ISBN: 0345372972
Ballantine Books
Fine Woodworking
A magazine devoted to high-quality craftsmanship in woodworking.
The Taunton Press Inc.
Website: www.taunton.com
The Small Wood Shop (The Best of Fine Woodworking)
Author: Helen Albert (Editor)
Publisher: Taunton Press
ISBN: 1561580619
Woodworking Techniques: Best Methods for Building Furniture from Fine Woodworking
Author: Editors of Fine Woodworking magazine
Publisher: Taunton Press
ISBN: 1561583456
Mastering Woodworking Machines (Fine Woodworking Book)
Author: Mark Duginske
Publisher: Taunton Press
ISBN: 0942391985
David Marks Website
David Marks, DIY's Wood Works host, is a master woodworker. For more information on cut sizes and project details, please contact him via his Website at www.djmarks.com
Popular Woodworking
F & W Publications, Inc.
Website: www.popularwoodworking.com
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